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How To Repair Polaris 500 4x4 Not Working Tutorial

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Polaris 500 4x4 Not Working


Seems nobody does any electronic repair any more in town to ask any help or advise from. You shouldn't have to remove the spindle from the hub, HOWEVER, if you do, you have to be extremely careful that you DO NOT disrupt the CV joint. The time now is 04:18 PM. -- New ATV Connection Contact Us - - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service - Top Reply With Quote 05-04-2008,09:52 PM #6 kenmac View Profile View Forum Posts Super Member Join Date Feb 2005 Posts 6,824 Location The Heart of Dixie Tractor yanmar 3110D Re: Electrical Problem this contact form

Too little heat, you'll damage the board trying to get the components off. PLEASE NOTE:While I DO appreciate comments, those comments that are just vehicles to other web sites without substantial content in their own right WILL NOT be posted!If you include a link I think I will get an inline fuse to put between the 2 wires. StarPuss www.ToxicRedNeck.Com 93,208 views 43:08 Polaris Scrambler 500 4x4 -- Front Hub Work - Duration: 10:00.

2007 Polaris Sportsman 500 Awd Not Working

Would you have and advice or information as to why this may have occurred? The "85C" refers to the temperature rating.In perusing Digi-Key, I would recommend the following:- Pick a capacitor with the same ratings: 470uF, 25 Volts- Find one with the same lead spacing We can help! #1 fisherjam, Mar 17, 2010 MUDDY4LIFE Expand Collapse 484 0 Trophy Points: 721 Location: Michigan What year Polaris 4x4s? #2 MUDDY4LIFE, Mar 18, 2010 USMarine2001 Expand Collapse My 4 wheel drive works properly...on and off.

After 5 or 6 hours of testing and learning how to read a wiring diagram I finally found the problem. Figure 2: By carefully prying up the speedometer face's plastic, you can access the three screws that hold the module in the body. The AWD system on the older 500's is quite tempermental. Polaris Sportsman 500 Speedometer Not Working their tops popped open) - probably due to high voltage.A few things to remember - at least with Polaris's of this vintage:If, at the beginning of the season you find that

Usually if there is a problem with the AWD on this model and the light on the switch does not come on, it means the problem is most likely electrical. Polaris Sportsman 400 4x4 Not Working I do not know if the surface mount version of the speedometer fails in the same way and/or if other components typically fail. In any case, let me try again and feel free to delete if both eventually show.I also have a 99 500 and followed your instructions to the letter. I took apart the speedo as suggested and found both capacitors with obvious visual failures.

Join Date: Jul 2006 Posts: 11,807 sportsman 500 4x4 problem When My time comes there is no way I would pay $300 for a new Speedo. 2005 Polaris Sportsman 500 4x4 Not Working Now, using two medium-size blade screwdrivers, pry the needle evenly off the spindle using the paper/cardboard to prevent damaging the speedometer face: You may want to wrap a rag around the I cracked the shaft of the dial. You have answered all questions before I evean started.DeleteKA7OEIOctober 10, 2016 at 12:54 PMGlad to hear - hopefully you were able to repair your speedometer.DeleteReplyBrent BivensJune 5, 2014 at 8:48 PMGreat

  1. Show more Language: English Content location: United States Restricted Mode: Off History Help Loading...
  2. If the AWD isn't working, all I have to do is unplug the harness and plug it back in and it will work, until I shut the ignition off.
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  4. Sometimes and not sure on this model you have an electic actuator that when it gets wet and freeze up it will not engage the half shaft for the front end.
  5. For this application thinks like ripple current and ESR is not particularly important. (Practically speaking, I'd bet that you could put almost *any* 25V, 470uF capacitor in the location and it
  6. Replacing the components: First: Unless you are experienced in component replacement and circuit board repair, I would not suggest you do this procedure at all!
  7. It is also possible that there is a high-voltage transient that killed a component - one of the reasons that I think that the original parts were rated for such high
  8. Check the front differential harness for any broken or chafed wires.
  9. The TIP48 is different looking.

Polaris Sportsman 400 4x4 Not Working

Reply With Quote 04-29-2008,06:32 PM #5 Jeff244 View Profile View Forum Posts Silver Member Join Date Feb 2008 Posts 154 Location Southern IL Tractor Kioti DK 65C Re: Electrical Problem with Farming, Beef, Dairy, Insect, Equipment, ETC. 2007 Polaris Sportsman 500 Awd Not Working Also my speedo does light up and did work except the needle part( which I think is speed sensor) now 4 wheeler won't start unless you remove pin "c" black wire Polaris Sportsman Awd Not Engaging Share this conversation Related Motorcycle Questions Question Date Submitted Louis, with this kind of caburertor, where is the air valse, 11/12/2016 11/12/2016 Benimur ATVCan-Am no electrical power, nothing.

HELP using the forum / swap shop Yokochrist Video Thread Say something funny Follow Me on YouTube 2003 Big bear neutral light Best mountable solar batter charger/tender. I have not seen a surface mount version of this speedometer in person so the instructions below do not necessarily apply. I've become an expert with those "on demand hubs", having mine apart a number of times. now reading 23.7 and 24.1 ohms. 2004 Polaris Sportsman 500 4x4 Problems

hopefully it works and saves me the money, ive heard this is a common problem. #4 01-21-2009, 05:05 PM TLC Extreme Pro Rider God forbid he lets the polishing Thanks again. #11 Jump to: Jump to - - - - - - - - - - [Most Popular Discussions] - - - - The MUD Hole - - - - Posts: 377 It is hard to tell what kind of damage until you take it apart. Using a small blade screwdriver, work your way around the perimeter of the inside of the speedometer, wedging gently between the outer body of the speedometer and the module itself, reaching

parker usually has good prices Reply With Quote 09-26-2012,04:20 PM #7 Canfield View Profile View Forum Posts New Member Join Date Sep 2012 Posts 1 Location Salt Lake City, Ut Tractor Polaris Sportsman Speedometer Bypass If I cross wires 2 and 5, everything works fine. I will send a picture of the back of the housing, it is the 6 prong fitting that in the picture. There are many more.

XenForo add-ons by Waindigo™ ©2015 Waindigo Ltd.Some XenForo functionality crafted by Hex Themes. Close Yeah, keep it Undo Close This video is unavailable. It is recommended that these be reinstalled When you put the speedometer module back into the case, make sure that you move the needle out of the way when you pry 2001 Polaris Sportsman 500 Speedometer Not Working Join us now!

If you can't power up the speedometer, line the pointer up with zero and then move it up-scale to 20 or so. to see if you have voltage. Starting in 1999 Polaris moved that module to the electronic speedo. his comment is here Pretty hard to get around in the snow without AWD thanks p0tr0ast is offline Quote Quick Reply post #7 of 9 (permalink) Old 01-13-2010, 12:14 PM Trikemaster Senior Member

The AWD does not work properly.