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(Solved) Polaris 500 Speedometer Not Working Tutorial

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Polaris 500 Speedometer Not Working


If you look carefully you might note that the 10th's of a mile digit on the LCD is missing part of its top half: To fix it I had to take Both the speedometer should go up and the odometer should (slowly!) increment.DeleteK WellsMarch 13, 2015 at 4:14 PMI think I messed up. Thread Tools Show Printable Version Display Modes Linear Mode Switch to Hybrid Mode Switch to Threaded Mode Posting Rules You may not post new threads You may not post replies You All solders look great. this contact form

Does the digital display seem to work (when standing still, does it read miles, and only bring up the error when moving)? Polaris Snowmobile. Then it will only work if I unplug and plug it in again. Yer the Sanford & son of SW:D theultrarider02-25-2009, 12:49 AMThe speedo may appear anolog, but the needle is moved electronically.

Polaris Sportsman 500 Awd Problems

I bought my 04 brand new and have used it for the last 8 years fromm 2004 to 2012 almost dailey in my surveying practice. I did the suggested repairs and when I placed my 1999 polaris sportsman 500 speedometer back in, it worked as it should. First, note how far the needle is pushed on to the spindle: You'll want to remember this when putting it back on. it will make 11/10/2016 11/10/2016 Benimur Have a 03 Polaris 500 sportsman that has interment starting 11/10/2016 11/10/2016 Benimur Is away to change the drive belt eaiser other than spliting 11/10/2016

If you have applied power and everything looks OK, gently push the needle partway onto the spindle, aligning it with "0". What would this be? thanks, steve ReplyDeleteRepliesKA7OEIJune 6, 2015 at 3:08 PMIt sounds as though the regulator components that you replaced failed - perhaps not all of them (the two transistors and the Zener) were 2000 Polaris Sportsman 500 Speedometer Doesn't Work The "85C" refers to the temperature rating.In perusing Digi-Key, I would recommend the following:- Pick a capacitor with the same ratings: 470uF, 25 Volts- Find one with the same lead spacing

When looking for replacement caps Mine say 25v 470 micro farad CKRM M85 C what is CKRM?But when I go to digikey there are other specs like ripple current and series 2002 Polaris Sportsman 500 Speedometer Click on the image for a larger version. Still no lcd or overdrive or AWD?

No, I won't repair your speedometer as with shipping, time, "hassle factor" and labor, I'd have to charge a sizable percentage of the cost of a new one.

If you don't have any of these it will be challenging to get the through-holes cleared to install the replacement components without tearing traces off the board. Polaris Sportsman 500 4x4 Problems If the wire is torn, kinked, or frayed, that is your problem. Loading... Pin "C" is ground while pin "B" is the signal input.

2002 Polaris Sportsman 500 Speedometer

Maybe you have to approve it first perhaps. go to this web-site I will send a picture of the back of the housing, it is the 6 prong fitting that in the picture. Polaris Sportsman 500 Awd Problems Category People & Blogs License Standard YouTube License Show more Show less Loading... 2001 Polaris Sportsman 500 Speedometer Not Working Inside the housing that covers the headlight you'll find two connectors that snap into the speedometer, held in place with release tabs, as well as two nuts that hold the bracket

It tends to get teeth knocked off or chipped making it harder to get into gear. weblink For the large connector, pin "A" is on the left and they are designated on available drawings as A-F, left-to-right. Working... Reply With Quote 05-04-2008,09:52 PM #6 kenmac View Profile View Forum Posts Super Member Join Date Feb 2005 Posts 6,824 Location The Heart of Dixie Tractor yanmar 3110D Re: Electrical Problem Polaris Sportsman Speedometer Bypass

Please try again later. It is recommended that you do this over a workbench covered by a rag or towel in case the fragile LCD falls out. Login|Contact Us Motorcycle Motorcycle Questions? navigate here I don't have a device to do that I don't think.DeleteKA7OEIMarch 12, 2015 at 6:33 PMThis comment has been removed by the author.DeleteKA7OEIMarch 12, 2015 at 6:35 PMThe only way that

I will send a picture of the back of the housing, it is the 6 prong fitting that in the picture. 1999 Polaris Sportsman 500 Speedometer I have not seen a surface mount version of this speedometer in person so the instructions below do not necessarily apply. Starting in 1999 Polaris moved that module to the electronic speedo.

If yes, look at the front end. __________________ Thanks, Will 2012 Sportsman 400HO - 5,800KM and counting. 25" Traxion Grippers Warn RT 25, Warn Hawse Fairlead, Synthetic Rope, Glacier III plow, Kolpin Rear Trailbox L&R Mounts. 6" Thanks again! #7 (permalink) 11-06-2013, 10:21 AM DaveTess Junior Member Member #35180 Join Date: Mar 2013 Location: Ontario Canada Posts: 25 Where the shifter dog is on the If there is a way to get a pic to you, maybe you can give it a second look and see if I'm missing something?ReplyDeleteRepliesKA7OEIFebruary 3, 2016 at 11:03 AMThere have Polaris Speedometer Not Working It's a bit of a pain, but it's not terribly difficult to do as it is the same procedure as would be followed for replacing the headlight.

Sign in to make your opinion count. ThumperTalk → Dirt Bike → General Dirt Bike Forums → General Dirt Bike Discussion Polaris Sportsman question Started by jamesduhla , Apr 15, 2008 03:03 PM 5 replies to this topic There are also several small light bulbs inside the speedometer that provide backlighting for the display at night and these, too, are protected from high voltage by the 15 volt regulator. DeerHorns 33 10,211 views 4:26 Polaris Sportsman 500 Rejetting The Carburetor And Tips - Duration: 43:08.

You are buying used parts so they will have wear to them. If I cross wires 2 and 5, everything works fine. TractorByNet is a registered trademark of IMC Digital Universe, Inc. Even if you don't want to post, registered members get access to tools that make finding & following the good stuff easier.

zal02-25-2009, 08:02 AMYep, its on the right front I believe. Reply With Quote 04-28-2008,08:57 AM #4 Donegal_TDI View Profile View Forum Posts Bronze Member Join Date Oct 2007 Posts 98 Location Donegal, Ireland Tractor SAME100.4 Kioti551C XUV855D Re: Electrical Problem with I have another atv and when I switch speedometers it works fine. Needle turns easily and the front has been removed before.

The zener diode and 2nd transistor mentioned above were not easily discerned (but only the dislodged TIP48 seemed to be the problem). The job of the voltage regulator circuit inside the speedometer is to assure that the voltage feeding the circuit inside doesn't exceed about 15 volts or so and from there, it In that way you could see what gets hot before putting things back together.Best of luck!DeleteReplyGteg82090January 12, 2016 at 4:46 PMHi there I loved this article. I think I will get an inline fuse to put between the 2 wires.

I am fairly certain, even on older models, if the cluster fails, the awd will not work. Loading... After 5 or 6 hours of testing and learning how to read a wiring diagram I finally found the problem.