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How To Fix Polaris Atv 4 Wheel Drive Not Working (Solved)

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Polaris Atv 4 Wheel Drive Not Working


Camping, Hiking and Exploring Gear Boating General Discussion Ask the Editor Riding Gear ATC 3-Wheelers ATV Racing Buying an ATV Drivetrain, Suspension & Tires Dunes and Dune Machines Other ATV Topics So, with the bad battery and a subsequently malfunctioning charging system it is easily likely that the speedometer's regulator saw an average of 20-30 volts on its input. Chances are, someone you know should be able to help you out - or, perhaps someone that someone you know, knows!Best of luck!DeleteReplyBrandon TotelJanuary 18, 2015 at 8:34 AMHi KA7OEI,Thanks for Please try again later. this contact form

I own a 00 sportsman and was trying to do your fix everything looks exact except some of the electronic parts I have 2 capacitor and a black square block with Loading... Because the board is coated with a sticky conformal coating compound used for moisture protection it's difficult to avoid discoloring when soldering due to the heat and flux. Close Yeah, keep it Undo Close This video is unavailable.

Polaris Sportsman 500 4x4 Wont Engage

Registered Users do not see these ads. How to do it Remove the speedometer: The first step is to remove the speedometer from the vehicle. If someone does that a might cure is...

Best of luck.Click to expand... With the power applied, move the needle up scale (say, to 20-40 miles-per-hour) and watch it go back down to zero: If it stops slightly off zero (it may take 10-15 yes the front u joint is bad has lots of play in it. Polaris Sportsman 500 Speedometer Not Working ReplyDeleteGary DanforthJanuary 13, 2014 at 9:11 AMI have a ?

If the module portion of the speedo burns out you will loose 4wd and the reverse safety feature. Polaris Sportsman 500 Awd Not Working Speedo not working, voltage at the diff, too little fluid in diff, too much fluid in diff, dirty fluid, wrong fluid, warped armature plate, or broken sprague cage. Up next How to bypass transmission switch polaris magnum sportsman 4WD AWD fix. - Duration: 4:44.

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About Press Copyright Creators Advertise Developers +YouTube Terms Privacy Policy & Safety Send feedback Try something new! 2004 Polaris Sportsman 500 4x4 Problems It tells you step by step on how to fix your front hubs. Is this a indication of a bad diode?ReplyDeleteRepliesKA7OEIApril 4, 2015 at 12:23 PMIn the picture, the "bad" part had no visual indication of there being anything wrong with it. Alexys Pilon-Gagnon 5,358 views 1:57 Polaris Sportsman 500 ATV Starter Replacement - Duration: 12:50.

Polaris Sportsman 500 Awd Not Working

It worked on mine.DeleteReplyRussell HeapMarch 17, 2015 at 10:36 PMThe speedo on my 2001 Sportsman 500 went bad and was replaced. Reply With Quote 04-23-2008,07:23 AM #2 Donegal_TDI View Profile View Forum Posts Bronze Member Join Date Oct 2007 Posts 98 Location Donegal, Ireland Tractor SAME100.4 Kioti551C XUV855D Re: Electrical Problem with Polaris Sportsman 500 4x4 Wont Engage Sorry if this is confusing, I know it is for me. 2007 Polaris Sportsman 500 Awd Not Working Last month our 250 did the same thing!

I didn't have a 1N5245 1/2 watt, 15 volt Zener around, but I did have a 1N4744 Zener which is a somewhat beefier 1 watt version with the same voltage rating, I have a 2000 Polaris Sportsman that had similar problems. April 4th, 2013, 10:56 AM #5 1handedbandit[OP] Feedback Score: 0 reviews First Name: Josh Member #50178 Join Date: Jan 2013 Location: indy Posts: 27 Garage 1handedbandit's Garage An additional test is that if you increase the voltage above 14-15 volts (but not above 20 volts!) the lights will not get any brighter - a sure sign that the Polaris Sportsman 4x4 Not Working

Farming, Beef, Dairy, Insect, Equipment, ETC. Even though only one or two of these components may be bad, I would recommend replacing all three of them. Salt & Fresh Water. navigate here You can read about them here.X LinkBack LinkBack URL About LinkBacks Home Forums Reviews Classifieds Articles Dealers Store Homepage Today's Posts Search Register Forgot your Password ?Sign Up Remember Me?

axle grease, Vaseline (tm)) as this will degrade the plastic and connectors! Polaris 4 Wheel Drive System Click on the image for a larger version. Newsletter Archive Brand Discussions Area Vintage Machines..

I cracked the shaft of the dial.

Uploaded on Feb 5, 2012All Wheel Drive not working all the time Category Howto & Style License Standard YouTube License Show more Show less Loading... Figure 5: The newly-repaired speedometer. Thanks for your patronage - Steve QUICK NAVIGATION Home Forums Win! 2005 Polaris Sportsman 500 4x4 Not Working BigjermsGarage 150,342 views 9:23 How to Test Circuit Breakers on a Polaris Sportsman ATV - Electrical Issue DIY - Duration: 4:28.

The zener diode and 2nd transistor mentioned above were not easily discerned (but only the dislodged TIP48 seemed to be the problem). goproatver 1,172 views 3:10 2004 Polaris Sportsman 600 AWD Fix - Duration: 1:50. Photo galleries, classifieds, product reviews were added in later years. his comment is here The check for a warped armature: Put it on plate glass to see if it flat, if there is any rocking at all it won't work.

Didn't think it was because it reads odometer.DeleteKA7OEIMarch 12, 2015 at 2:19 PMThat sounds like a different problem - one that is mechanical rather than electrical. Thanks guys. Fortunately, you can "solder through" it although extra care should be taken to assure that the solder joints are clean and good. If it doesn't come out on its own, carefully remove it - noting the markings on the LCD and which way they were oriented with respect to the board.

Watch QueueQueueWatch QueueQueue Remove allDisconnect Loading... Do not use petroleum-based grease for this! Strongly recommended to maintain waterproofing: Apply a thin layer of silicone grease to the gasket that goes between the body of the speedometer and the clear front plate, taking care not jrhakadad 13,549 views 4:44 Polaris sportsman 500 - Duration: 2:59.

Now if you have a differential lock rear and front then all 4 wheels would be turning. This feature is not available right now. If you have a "dead" speedometer of the newer version and would likely me to take a crack at fixing it (absolutely no guarantees about success!) then feel free to contact Check out that web site I posted.

You can buy replacement waterproof connectors at good autoparts stores. __________________ RZR and a whole bunch of other off-road stuff. Then it will only work if I unplug and plug it in again. You'll probably have to go around the perimeter several times to get it tight. Ivan Cingel 39,278 views 6:01 Polaris AWD fix - Duration: 3:10.

I did find that the 48TIP transistor was not even connected to my board and just flopping around loose.