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Fix Polaris Magnum 500 4x4 Not Working (Solved)

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Polaris Magnum 500 4x4 Not Working


I have a pic of mine to show you, but do not see a way to upload here. In my case, the heat of the original TIP48's destruction and its subsequent removal from the board actually damaged a trace so I had to repair it with a short piece On first inspection i thought it was my u joints as they appear to be loose. p0tr0ast is offline Quote Quick Reply Remove Advertisements Sponsored Links Advertisement post #2 of 9 (permalink) Old 01-12-2010, 12:49 PM Trikemaster Senior Member Join Date: Nov 2009

Skip navigation UploadSign inSearch Loading... Similar Threads Thread Thread Starter Forum Replies Last Post Classic TRX200 1984 timster911 Classifieds, Garage Sale & Swap Shop 0 07-13-2015 02:57 PM Taotao 250 CDI hugemoth Chinese Quads 6 07-07-2015 The one that I happened to used came from a junked VCR, was rated for 500 volts and happened to have a plastic tab rather than the metal tab of the Terms of Use x Cookie and Data Use Consent We use cookies to improve your experience on this website and so that ads you see online can be tailored to your

Polaris Sportsman 500 4x4 Wont Engage

Trikemaster is offline Quote Quick Reply post #3 of 9 (permalink) Old 01-12-2010, 01:15 PM Trikemaster Senior Member Join Date: Nov 2009 Location: Escondido, Ca. Same as a 4x4 truck, tires could and will still spinClick to expand... it will make 11/10/2016 11/10/2016 Benimur Have a 03 Polaris 500 sportsman that has interment starting 11/10/2016 11/10/2016 Benimur Is away to change the drive belt eaiser other than spliting 11/10/2016 Tell me about your shop/bench vise that you use.

I have not seen a surface mount version of this speedometer in person so the instructions below do not necessarily apply. This is a different one yet exactly like it. When looking for replacement caps Mine say 25v 470 micro farad CKRM M85 C what is CKRM?But when I go to digikey there are other specs like ripple current and series Polaris Sportsman 500 Speedometer Not Working It is not authorized or endorsed by the Ford Motor Company and is not affiliated with the Ford Motor Company or its related companies in any way.

Do not use petroleum-based grease for this! Polaris Sportsman 500 Awd Not Working Another fatality under this conditions seems to be the speedometer module itself! About Press Copyright Creators Advertise Developers +YouTube Terms Privacy Policy & Safety Send feedback Try something new! Both times we were pulling a shanty.

Fortunately, the majority of the circuits in the speedometer seemed to survive this since once the regulator itself had quit, all power feeding the rest of the circuit was lost completely, 2004 Polaris Sportsman 500 4x4 Problems You now have access to the component side of the circuit board. If the AWD isn't working, all I have to do is unplug the harness and plug it back in and it will work, until I shut the ignition off. If you have voltage then the problem could be warped armature or broken sprague cage inside front diff....this is a common problem.

Polaris Sportsman 500 Awd Not Working

The fluid level is just as important for the exact same reasons. We know what we are talking about. Polaris Sportsman 500 4x4 Wont Engage Once the nut is off, pull the hub off. 2007 Polaris Sportsman 500 Awd Not Working Once you have the cover off, set it aside with the black, plastic rod laying inside the cover.

If you look carefully, you will notice markings on the upper-left edge of the LCD which may be used to indicate which way is up. weblink And there is no visible burn marks or damage... I have another atv and when I switch speedometers it works fine. Still no lcd or overdrive or AWD? Polaris Sportsman 400 4x4 Not Working

  1. please help!
  2. AllenTrucks 108,352 views 10:12 Polaris Belt Change - Duration: 9:23.
  3. OPT __________________ Retired and loving it! 2000 Chevy Silverado 1500 Sport side (274,000 miles,semi retired) Whats right is whats left after you do everything else wrong (Robin Williams) RIP Don't pick
  4. It can be a bit tricky to get purchase on the speedometer face and you might bend into a hook a small piece of metal such as a paper clip to
  5. While it is likely that the fix - if possible - is similar, not having seen the guts of the newer version, I can't offer specific advice as to its repair.
  6. I've become an expert with those "on demand hubs", having mine apart a number of times.

I own a 00 sportsman and was trying to do your fix everything looks exact except some of the electronic parts I have 2 capacitor and a black square block with I don't have a specific link, but it was easily Google-able, as I recall - search "Polaris 500 wiring diagram".In the other diagrams are my notes showing how the original transistors However, when I opened my speedo up, the board seems slightly different than what you have pictured in figure 4. Take off the plastic cap by removing 3 fasteners.

Now on a polaris the rear have to spin about an 1/8th of a turn befor the front will kick in. 2005 Polaris Sportsman 500 4x4 Not Working If the battery goes completely bad or is removed, the charging system goes haywire and the voltage can (apparently) exceed 20 volts (and is probably higher) and one can risk burning In testing the speedometer after the repair I applied 20 volts to it and the main regulator transistor soon got too hot to touch: If this had been a hot, summer

expertvillage 68,749 views 2:16 How to Test Circuit Breakers on a Polaris Sportsman ATV - Electrical Issue DIY - Duration: 4:28.

Best of luck.Click to expand... My 4 wheel drive works properly...on and off. they list several 2001 500 models with a speedometer but, I didn't see 1 like yours. 2002 Polaris Sportsman 500 4x4 Not Working Password Home ATV Forum Active Topics ATV Photos Register Community Today's Posts Search ATV Repair and Maintenance Having problems?

Other trademarks on this page are the property of their respective owners. Now we are notgoing to tell you exactly that your fluid is the problem. You shouldn't have to remove the spindle from the hub, HOWEVER, if you do, you have to be extremely careful that you DO NOT disrupt the CV joint. his comment is here I was hoping for an easy fix, so cleaned the 3 solder holes and soldered the 48TIP transistor back in place.

Over tightening will cause bearing failure). If you are successful in your repair and can provide some information that might be useful, I'd be happy to post that information here and give credit where credit was due I would expect something like "1k" or "50k" (e.g. 1-3 numbers followed by the letter "k" or, less likely some numbers in front of "M") or just three numbers together - Sign in Share More Report Need to report the video?

My 2001 500 H.O. Working... Do NOT use a soldering gun for this repair work: If that's all that you have, you really should not try it as you'll likely ruin the board! jrhakadad 13,549 views 4:44 Polaris sportsman 500 - Duration: 2:59.

whatisup02 said: ↑ It is a polaris so all 4 tire should spin. The back-lighting bulbs didn't even light up and the bulbs do not appear blown. Just inspect the teeth(chipped teeth) and parts inside for excessive wear. Ask Jeff Policky Your Own Question Jeff Policky, Motorcycle Mechanic Category: Motorcycle Satisfied Customers: 2452 Experience: Yamaha Gold, Suzuki Gold, Honda Bronze, Polaris Bronze, BRP 17258690 Type Your Motorcycle Question Here...

However, I am wondering if it is safe to do so. checked the fluid in the differential and there was none in it. Yes, my password is: Forgot your password? should i replace seal an bearing and go from there or send it to my dealer to get the overhaul and bite the bullet.