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Repair Polaris Speedometer Not Working (Solved)

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Polaris Speedometer Not Working


Glad to hear that. Sort of. Now, the only thing holding the speedometer module inside the case is friction and the silicone used to seal around the wiring connector pins on the back. Category:Motorcycle Share this conversation Expert: john replied4 years ago. navigate here

Remove the needle: This is sort of tricky and it is possible to ruin the speedometer with this step: Since you have already declared the speedometer to be a total loss, goproatver 1,172 views 3:10 1997 Polaris 500 how Hilliard clutch works - Duration: 7:39. Polaris ATVs. In that way you could see what gets hot before putting things back together.Best of luck!DeleteReplyGteg82090January 12, 2016 at 4:46 PMHi there I loved this article.

Polaris Sportsman Speedometer Problems

Hopefully it will be something in the harness. On mine there was 4 #10 torx screws holding the actual speedo in the case. vBulletin Security provided by vBSecurity v2.2.2 (Pro) - vBulletin Mods & Addons Copyright © 2016 DragonByte Technologies Ltd. In any case, let me try again and feel free to delete if both eventually show.I also have a 99 500 and followed your instructions to the letter.

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  2. What (probably) happens: It's probably not the high voltage that actually kills the speedometer: The voltage regulator circuit in the speedometer seems to be fairly robust, using high voltage (>=300 volt)
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  4. After 5-10 minutes (yes, it may take that long to slowly move back!) look again to see where it is pointing: If it isn't at zero, re-align the pointer and try
  5. I think it is used to calibrate the speedometer but not sure.
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  7. the speedo isnt working..
  8. Unless you include a return email address, you'll have to check back here to see if I've answered it as I won't be able to reply any other way.

If there is a way to get a pic to you, maybe you can give it a second look and see if I'm missing something?ReplyDeleteRepliesKA7OEIFebruary 3, 2016 at 11:03 AMThere have use a small piece of 18ga shrink wrap. One side note, the 2000 Polaris had a circuit board with more surface mount components. 2001 Polaris Sportsman 500 Speedometer Not Working Once you are satisfied that the pointer is correct, firmly push it in on the spindle.

The one that I happened to used came from a junked VCR, was rated for 500 volts and happened to have a plastic tab rather than the metal tab of the Polaris Sportsman 800 Speedometer Not Working In the original post I had stated the speed sensor had been straighten out instead of a 90 degree angle and I replaced it. Now, using two medium-size blade screwdrivers, pry the needle evenly off the spindle using the paper/cardboard to prevent damaging the speedometer face: You may want to wrap a rag around the If no reading it would be high percent chance of broken wire.

If that is not the problem, that vintage had a terrible time with water getting in the speedo unit and shorting everything out in them. 2002 Polaris Sportsman 500 Speedometer Trailers, Toy Haulers, Motorhomes. Polaris ATVs. I have not gotten a manual yet to trace this out myself.

Polaris Sportsman 800 Speedometer Not Working

It is recommended that these be reinstalled When you put the speedometer module back into the case, make sure that you move the needle out of the way when you pry

I plan to pull the speedo back out and possible do the repairs again? Polaris Sportsman Speedometer Problems Reason: needed to add to post April 21st, 2014, 06:29 PM #14 N0OSV Feedback Score: 0 reviews First Name: Jim My RZR: 2010 RZR Member #29795 Join Polaris Sportsman 500 4x4 Not Working Thread Tools Show Printable Version Display Modes Linear Mode Switch to Hybrid Mode Switch to Threaded Mode Posting Rules You may not post new threads You may not post replies You

Loading... check over here Where could this problem start? If you are curious, you can apply a square wave signal from an audio generator (3-5 volts RMS) between pins B and C of the 3-pin connector and vary it from I had to read about 5 threads to figure it all out. Polaris Sportsman 500 Awd Problems

Community Links Members List iTrader Search Forums Show Threads Show Posts Tag Search Advanced Search Google Search Go to Page... Found out the hard way that there is a small weep hole in the back of the cluster to prevent fogging. If you have a "dead" speedometer of the newer version and would likely me to take a crack at fixing it (absolutely no guarantees about success!) then feel free to contact his comment is here Sign in Share More Report Need to report the video?

I replace it with a used one and no change. Polaris Sportsman Speedometer Bypass Too little heat, you'll damage the board trying to get the components off. Aside from the inconvenience of having to pull-start it, it seemed to work OK.

What would this be?

Terms of Use LinkBack LinkBack URL About LinkBacks Clubs, Garage Plus vBulletin Plugins by Drive Thru Online, Inc. in theory.Then again, I would not be surprised if you were to look at 1000 different 'speedo units and find different manufacturers', types and voltage ratings, etc. I own a 00 sportsman and was trying to do your fix everything looks exact except some of the electronic parts I have 2 capacitor and a black square block with Polaris Sportsman 400 4x4 Not Working Rating is available when the video has been rented.

Loading... Havea Niceday 10,760 views 20:32 2002 to 2004 polaris sportsman 700 2202602 ignition kit replacement - Duration: 10:04. The "85C" refers to the temperature rating.In perusing Digi-Key, I would recommend the following:- Pick a capacitor with the same ratings: 470uF, 25 Volts- Find one with the same lead spacing simply open the speedo up and if there is a piece broke of the pcb that needs resoldered we would be willing to do that for you instead of the 300

Ivan Cingel 39,278 views 6:01 Polaris AWD fix - Duration: 3:10. BigjermsGarage 65,344 views 9:43 Polaris Sportsman 700cc issues and problems and solutions - Duration: 42:23. Would changing just the caps fix my issues? Posted by KA7OEI at 5:34 PM Email ThisBlogThis!Share to TwitterShare to FacebookShare to Pinterest Labels: 4 wheeler, Polaris, speedo, speedo repair, speedometer, speedometer repair, Sportsman, Sportsman 500 47 comments: polarispartsshopNovember 12,

Feedback Score: 9 reviews First Name: john My RZR: 2nd Member #787 Join Date: Dec 2007 Location: roseville calif. EastcapeAngler02-25-2009, 12:17 AMJesus Jesse! See below for a description if the pinout. For the 3-pin connector they are A-C starting from the top and working down.

Get a Professional Answer Via email, text message, or notification as you wait on our site.Ask follow up questions if you need to. 100% Satisfaction Guarantee Rate the answer you receive. No biggy, sounds like you answered my question enough to explain why mine didn't look 100% as yours did. Chances are this transistor will have a number that begins with "2SC" (or just "C") followed by 4 digits: Look up the device's data sheet online and verify that it is, I know ONLY about the speedometers on Polaris Sportsman 500's for the years 1999 and 2000: If you ask me about speedometers for any other make, year or model, I can't

I won't hurt to check though. Sign in to make your opinion count. in there!Best of luck - and let us know how it works out.DeleteReplyRoger EnglehartFebruary 2, 2016 at 8:14 PMHm? This 10 min fix saved me about $300 I noticed my speedo was acting up on my 2002 700 sp.

Note the orientation of the writing on the LCD with respect to the board. The charging system's voltage regulator on these vehicles are fairly simple, but they depend strongly on the presence of the battery to moderate the wildly pulsating DC coming out of the A vacuum-operated desoldering tool is the ideal, but "Solder Wick" (tm) or even a spring-loaded "solder sucker" or "desolder bulb" will work. it will make 11/10/2016 11/10/2016 Benimur Have a 03 Polaris 500 sportsman that has interment starting 11/10/2016 11/10/2016 Benimur Is away to change the drive belt eaiser other than spliting 11/10/2016

Watch Queue Queue __count__/__total__ Find out whyClose Polaris sportsman 500 AWD fix Gixxer Tom SubscribeSubscribedUnsubscribe5252 Loading... Comment: I occasionally get asked a question via this blog's comment tool. Gixxer Tom 97,739 views 1:56 ATV Television Test - 2005 Polaris Sportsman 700 - Duration: 7:09.