Click here for menu

Repair Polaris Sportsman 500 4 Wheel Drive Not Working (Solved)

Home > Polaris Sportsman > Polaris Sportsman 500 4 Wheel Drive Not Working

Polaris Sportsman 500 4 Wheel Drive Not Working


My 2001 500 H.O. While both versions seem to have the same fate when used with a bad battery - and the "fix" is likely similar, I have not personally seen the newer surface-mount version. AndreRoy1967 3,255 views 1:50 Polaris sportsman 500 AWD fix - Duration: 1:56. if that checks out then it is in the differential the hillard clutch or the lock up coil. this contact form

The "85C" refers to the temperature rating.In perusing Digi-Key, I would recommend the following:- Pick a capacitor with the same ratings: 470uF, 25 Volts- Find one with the same lead spacing If I cross no. 2 and no. 5, they are not hot regardless of whether or not the harness is plugged in or not and the awd works. These are moisture absorbers and they sit in a slight recess one one side of the case. Connected the the ATV plug ensuring correct pin orientation and nothing.

Polaris Sportsman 500 4x4 Wont Engage

Carefully pry this straight. (This picture was taken after I'd already opened and repaired it - and partially closed it again.) Click on the image for a larger version. I'll try again later but suspecting the worse at this time.DeleteK WellsMarch 13, 2015 at 4:57 PMI was wrong. Cut some pieces of paper or thin cardboard (such as from a cereal box) so that you cover the entire face of the speedometer, but allow access to the needle and

The time now is 05:21 PM. any advice #2 01-21-2009, 03:51 PM TLC Extreme Pro Rider God forbid he lets the polishing secret out! Figure 1: The soft, black, aluminum ring around the perimeter of the speedometer that holds the faceplate to the body. Polaris Sportsman 500 Speedometer Not Working Strongly recommended to maintain waterproofing: Apply a thin layer of silicone grease to the gasket that goes between the body of the speedometer and the clear front plate, taking care not

StarPuss www.ToxicRedNeck.Com 93,208 views 43:08 Polaris Sportsman 500 AWD problem - Duration: 1:18. 2007 Polaris Sportsman 500 Awd Not Working Reply With Quote 05-04-2008,09:52 PM #6 kenmac View Profile View Forum Posts Super Member Join Date Feb 2005 Posts 6,824 Location The Heart of Dixie Tractor yanmar 3110D Re: Electrical Problem Wouldn't at least one of the front tires spin if the 4x4 was working? Moisture gets into the starters some how and rust causes the brushes to stick open,you have to take the starter apart and clean up the brushes,not that bad off a job.

You shouldn't have to remove the spindle from the hub, HOWEVER, if you do, you have to be extremely careful that you DO NOT disrupt the CV joint. 2004 Polaris Sportsman 500 4x4 Problems I take it the handlebar switch also goes to the speedometer, to give AWD indication, and is connected internally to these wires. Thanks guys. So, I think I will just cross no.2 and no. 5 and I should be set.

2007 Polaris Sportsman 500 Awd Not Working

Human Verification In order to verify that you are a human and not a spam bot, please enter the answer into the following box below based on the instructions contained in I can send pics if u want ReplyDeleteKA7OEIJanuary 13, 2014 at 4:51 PMAs they say, a picture is worth a thousand words, so a photo might be a good idea.I really Polaris Sportsman 500 4x4 Wont Engage I just went ahead and connected the #2 and # 5 wires directly and everything seems to be working fine (no switch). Polaris Sportsman 400 4x4 Not Working Repair also requires good unsoldering and soldering skills and equipment - and a soldering "gun" doesn't count.

Tons of issues back than with 4x4 malfuntions. #9 MUDDY4LIFE, Mar 20, 2010 fisherjam Expand Collapse 711 0 Trophy Points: 371 Location: ingham county Alright thanks, If it happens again weblink Do you know what it does? Trikemaster is offline Quote Quick Reply post #8 of 9 (permalink) Old 01-16-2010, 06:16 PM Trikemaster Senior Member Join Date: Nov 2009 Location: Escondido, Ca. Doesn't look like anything has been messed with. Polaris Sportsman Awd Not Engaging

DoWork93YJ 12,960 views 1:46 Polaris Sortsman 500 AWD Problem - Duration: 2:23. Because the board is coated with a sticky conformal coating compound used for moisture protection it's difficult to avoid discoloring when soldering due to the heat and flux. Still no lcd or overdrive or AWD? At some point the transistor overheated and eventually failed internally, shorting itself out.

And I think they had to replace his front diff? 2005 Polaris Sportsman 500 4x4 Not Working Sleuthing the source of a SARSAT signal? ► September (2) ► August (2) ► July (1) ► June (2) ► May (3) ► April (1) ► March (3) ► February (1) It is also possible that there is a high-voltage transient that killed a component - one of the reasons that I think that the original parts were rated for such high

Rating is available when the video has been rented.

Does it need to be calibrated for speed? It is recommended that you do this over a workbench covered by a rag or towel in case the fragile LCD falls out. There have been reported instances where the parts have gotten so hot that the solder has melted and that they have simply fallen out: If this is the case with your Polaris Sportsman Speedometer Bypass Put it on the shaft and use a match so as not to get too much heat.

Unless you include a return email address, you'll have to check back here to see if I've answered it as I won't be able to reply any other way. ReplyDeleteGary DanforthJanuary 13, 2014 at 9:11 AMI have a ? LinkBack Thread Tools Display Modes #1 (permalink) 11-05-2012, 06:31 AM Steventabor Junior Member Member #31295 Join Date: Oct 2012 Location: Winston Salem NC Posts: 6 4 Wheel Drive The time now is 04:21 PM. -- New ATV Connection Contact Us - - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service - Top

The time now is 01:21 PM. -- .Mobile Style. -- PAF v2 - Contact Us - Advertise - Polaris ATV Forum - Archive - Privacy Statement - Top Powered by vBulletin SamCycleNS 3,698 views 7:09 2007 Polaris Sportsman Issue - No Juice - Duration: 2:19. I posted a comment and it did not show up. ATV Connection Forums Preferred Vendors TheATVSuperStore EZ Ryde Exhaust FixMyToys Venom Motorsports New Members Area Introduce Yourself Test Your Signatures (sigs) Here!

This is a different one yet exactly like it. Join Date: Jul 2006 Posts: 11,807 sportsman 500 4x4 problem You will have no AWD unless the speedo works. My buddy was having some electrical issues and thats how he found it. For this application thinks like ripple current and ESR is not particularly important. (Practically speaking, I'd bet that you could put almost *any* 25V, 470uF capacitor in the location and it

Toward the 2-o'clock position of the speedometer board you can see the repair to the damaged trace. Figure 2: By carefully prying up the speedometer face's plastic, you can access the three screws that hold the module in the body. Thanks for your help. Up next 1997 Polaris 500 how Hilliard clutch works - Duration: 7:39.