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How To Fix Polaris Sportsman 500 4x4 Not Working (Solved)

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Polaris Sportsman 500 4x4 Not Working


Once you are satisfied that the pointer is correct, firmly push it in on the spindle. It is connected to the override button. The AWD does not work properly. It is not authorized or endorsed by the Ford Motor Company and is not affiliated with the Ford Motor Company or its related companies in any way. this contact form

Arctic Cat CAN-AM (BRP) KTM Honda Kawasaki Chinese Quads Kids Quads Polaris Suzuki Yamaha SxS / UTV Discussion Arctic Cat Prowler Kawasaki Mule and Teryx Polaris Ranger and RZR Yamaha Rhino I will trace over all the wiring when I get home today. Wanna kill these ads? When you are done soldering, you can clean the flux with alcohol and a cotton swab, but the discoloration will probably remain. (If your solder uses water-based flux, make certain that

2007 Polaris Sportsman 500 Awd Not Working

Too much, you'll damage it that way, as well. Reply With Quote 05-04-2008,09:52 PM #6 kenmac View Profile View Forum Posts Super Member Join Date Feb 2005 Posts 6,824 Location The Heart of Dixie Tractor yanmar 3110D Re: Electrical Problem Gear oil?

One more step Please complete the security check to access Why do I have to complete a CAPTCHA? DO NOT connect the polarity backwards - even for an instant. Click on the image for a larger version. 2005 Polaris Sportsman 500 4x4 Not Working Removing the LCD and accessing the back of the circuit board for soldering: In order to get access to the "solder" side of the circuit board you'll need to remove the

If the voltage rises, however, it has to drop the excessive voltage and and a natural by-product of this is that it develops heat. Polaris Sportsman 400 4x4 Not Working Use the word "Speedo" as a key word in seach and search "Title Only". __________________ 2001 Yellow 500 H.O No ECM No Plastic roll cage 5.25 gas tank. ============ 2007 350 If you have successfully repaired one of these newer versions and are willing to share the specifics, I'd be happy to post it here. However my needle turned unusually firmly...having catch in its movement.

If you do break something else, save up for a new speedo! Polaris Sportsman Speedometer Bypass Thanks, Jon #9 ubba Aldridge Super Swamper Total Posts : 2166 Reward points: 0 Joined: 2003/04/21 12:00:00Location: Natchez MS Status: offline RE: Sportsman 500 4x4 wont work 2006/08/08 13:12:45 (permalink) F-type In Figure 4, the leads are C-B-E from top-to-bottom. (The NTE equivalent is the NTE-287.) A 1N5245 15 volt, 1/2 watt Zener diode. Sign in to report inappropriate content.

Polaris Sportsman 400 4x4 Not Working

Click on the image for a larger version. They are for either hub. 2007 Polaris Sportsman 500 Awd Not Working Then it will only work if I unplug and plug it in again. Polaris Sportsman 500 Speedometer Not Working Certain add-ons by ©2013 M2N Ltd.

Needle wouldn't move toward O at all without power but when I did the bench power test... Applying voltage to these pins using a regulated, current-limited power supply set to 12-15 volts at a maximum current of 600 milliamps to 1 amp, you should be able to power Remove the speedometer module from the body: Using a small screwdriver blade or, preferably, a similarly-sized and shaped piece of plastic, carefully pry up on the face of the speedometer. Sign in to add this to Watch Later Add to Loading playlists... 2004 Polaris Sportsman 500 4x4 Problems

Human Verification In order to verify that you are a human and not a spam bot, please enter the answer into the following box below based on the instructions contained in Sleuthing the source of a SARSAT signal? ► September (2) ► August (2) ► July (1) ► June (2) ► May (3) ► April (1) ► March (3) ► February (1) I have a 2001 400 with speedo/lights/and 4wd inoperative. navigate here What year?

their tops popped open) - probably due to high voltage.A few things to remember - at least with Polaris's of this vintage:If, at the beginning of the season you find that 2000 Polaris Sportsman 500 Speedometer Doesn't Work If you can't remove the needle with our fingers, you'll need to apply a bit more force. Odomer, trip, mileage, hours and lights all work and 4x4 turns on and off.

but i still have dealer site access, so parts fiche, prices, what fits what, running vin# for warranty and recall stuff...i can do all of that.

Forum Related Equipment ATVs & Utility Vehicles Electrical Problem with Sportsman 500 Adsense above post Results 1 to 7 of 7 Thread Tools Show Printable Version Display Linear Mode Switch to There are 2 connectors under the front panel. Just make sure that it's rated for at least 300 volts and has the same pinout (B-C-E as viewed left-to-right with the leads facing down and the label facing you) as 2001 Polaris Sportsman 500 Speedometer Not Working In testing the speedometer after the repair I applied 20 volts to it and the main regulator transistor soon got too hot to touch: If this had been a hot, summer

I'm not sure how anyone was adding attachments to their comments as I don't see an option to do so. Fortunately, the majority of the circuits in the speedometer seemed to survive this since once the regulator itself had quit, all power feeding the rest of the circuit was lost completely, IMPORTANT NOTE: There are one or two cylinders with granules packed inside them in the case that contain moisture-absorbing compound. his comment is here Now if you have a differential lock rear and front then all 4 wheels would be turning.

The TIP48 is different looking. After going through 3 different message board softwares, we settled on one in late 2000. i am a parts and sales guy from a polaris dealership at school, so not working there at all right now. The "speed" would be proportional to the pitch of the tone.If you don't feel completely comfortable doing this, just plug it back into the Polaris, wires hanging everywhere, and carefully drive

My needle never moves back toward O. Vampire tires Tell me about your shop/bench vise that you use. The notes above indicate which lead is which when replacing the two transistors and the diode. Put it on the shaft and use a match so as not to get too much heat.

Comments about pin-out and testing: Note: If you do an internet search, you should be able to locate some online drawings showing the pinouts of the speedometer's connectors. p0tr0ast is offline Quote Quick Reply post #5 of 9 (permalink) Old 01-12-2010, 02:44 PM Trikemaster Senior Member Join Date: Nov 2009 Location: Escondido, Ca. Start by prying up on the plastic face below and in the middle of the LCD odometer display, at the bottom of the speedometer and once you lift it a little Just make sure that you take into account any differences in the pinout of the replacement transistor!

It seems to read higher than actual speed. Does anyone else have this problem? Polaris ATV Forum > Polaris Model Specific Discussions > Polaris Sportsman won't shift into 4x4 User Name Remember Me? The MPSA42 is a high-voltage, low-power NPN transistor of the type typically used in video drivers for cathode-ray tubes on older TVs and suitable equivalents may be found on the small

I just went ahead and connected the #2 and # 5 wires directly and everything seems to be working fine (no switch).