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How To Fix Polaris Sportsman 500 Speedometer Not Working Tutorial

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Polaris Sportsman 500 Speedometer Not Working


cable or sensor? Once you get 75-90% of the backside of the ring straightened out, you'll be able to pop the ring off the front: Set it aside. Open the speedometer: Place the speedometer face down on a clean, un-cluttered work area on a surface that you don't mind scratching: It's recommended that you put a rag or old Last year, a friend of mine had the battery go bad on his 1999 Polaris Sportsman 500 4-wheeler.

Test-fit the face plate to make sure that you pushed the needle on far enough. The charging system's voltage regulator on these vehicles are fairly simple, but they depend strongly on the presence of the battery to moderate the wildly pulsating DC coming out of the Take the top off the headlight pod and start the bike and start wiggling wires. Carregando... É possível avaliar quando o vídeo for alugado.

Polaris Sportsman 500 Awd Problems

Pre 1975, Dirt bikes, ATV's, MiniBikes, Snowmobiles, etc.... a triangle pointing at a line.)A bad diode can usually be detected by using the "diode" function of a volt-ohm meter (some of the cheap Harbor Freight meters even have this!) If there is a way to get a pic to you, maybe you can give it a second look and see if I'm missing something?ReplyDeleteRepliesKA7OEIFebruary 3, 2016 at 11:03 AMThere have

  1. While both versions seem to have the same fate when used with a bad battery - and the "fix" is likely similar, I have not personally seen the newer surface-mount version.
  2. Let us know how it goes, or someone else here may have a fix.
  3. This is my only beef with Polaris, in particular the earlier bikes is the wiring in the pod is crap.
  4. If you have a "dead" speedometer of the newer version and would likely me to take a crack at fixing it (absolutely no guarantees about success!) then feel free to contact
  5. Not sure what it is but figure its what makes the needle turn.
  6. Note that previously I'd inadvertently listed the '197, which was incorrect.) An MPSA42 high-voltage NPN low-power transistor.
  7. Make sure that the four black screws are tightened firmly - but not so tight that you crack the plastic.
  8. the speedo is analog and the odometer is digital.

When the battery was finally replaced the speedometer still did not work so a he dug around in the internet and found that this is quite a common problem with that Phil030 ATV Repair and Maintenance 1 04-23-2012 05:24 PM 04 awd NOT working, speedo does!!! Polaris RZR. 2000 Polaris Sportsman 500 Speedometer Doesn't Work glassman54304 2.354 visualizações 2:56 Speedometer not working - speed sensor problem - Duração: 20:09.

PL tone too much bass TR-7 transceiver transformer transformer bobbin transformer replacement transmitter TS-450 TS-450 tuner motor lubric ATV Connection Forums Preferred Vendors TheATVSuperStore EZ Ryde Exhaust FixMyToys Venom Motorsports 2002 Polaris Sportsman 500 Speedometer Mostrar mais Idioma: Português Local do conteúdo: Brasil Modo restrito: Desativado Histórico Ajuda Carregando... The transmission is having problems as well..

by Balak-A Dirt Bike → Make / Model Specific → Honda → CRF150 R/Expert 0 replies Last post by Balak-A Yesterday, 08:30 AM Reply to quoted postsClear ThumperTalk → Dirt

Repair of the speedometer requires some knowledge of electronics and board-level electrical components. Polaris Sportsman 500 4x4 Problems I have a standard soldering iron and found it very difficult to heat up all 3 at once to remove the transistor as a whole. Wondering if it might be the problem. Had a similar issue with one of my ATP's as well. __________________ Brian '11 Sportsman 850 X2 LE - 28" Zillas on HD2's (Matte Black), Richocet A-Arm Guards (Black Anodize), Polaris

2002 Polaris Sportsman 500 Speedometer

I thought the needle should turn extra easily the one I took out of my truck did. Putting it back together: As they say, "Assembly is the reverse of disassembly"! Polaris Sportsman 500 Awd Problems Ford is a registered trademark of the Ford Motor Company LinkBack LinkBack URL About LinkBacks Pular navegação BREnviarFazer loginPesquisar Carregando... Polaris Sportsman Speedometer Bypass It also needs to be pressed for 4wd to work in reverse.

My wife and daughter now have one as well (2003 Sportsman 500HO, 2004 Magnum 330) So our entire family has bought into the Polaris family of ATV's. weblink If you can't power up the speedometer, line the pointer up with zero and then move it up-scale to 20 or so. Removing the LCD and accessing the back of the circuit board for soldering: In order to get access to the "solder" side of the circuit board you'll need to remove the My e-mail is: [email protected] else is 100% matching to what your Figure 4 circuit board looks like except the 2 items you mention replacing. 2001 Polaris Sportsman 500 Speedometer Not Working

Reply With Quote 04-23-2008,07:23 AM #2 Donegal_TDI View Profile View Forum Posts Bronze Member Join Date Oct 2007 Posts 98 Location Donegal, Ireland Tractor SAME100.4 Kioti551C XUV855D Re: Electrical Problem with Maybe you have to approve it first perhaps. Próximo Polaris Sportsman 500 4x4 AWD fix - Duração: 1:46. navigate here AWD stopped working.

You may notice that the LCD itself has a part number printed on it: Note its orientation so that you can put it back in the correct orientation. 1999 Polaris Sportsman 500 Speedometer When mating the face of the speedometer back to the circuit board, make sure that you have re-installed the LCD right-side up and oriented properly (remember when you made note of No biggy, sounds like you answered my question enough to explain why mine didn't look 100% as yours did.

Polaris Snowmobile.

Sobre Imprensa Direitos autorais Criadores de conteúdo Publicidade Desenvolvedores +YouTube Termos Privacidade Política e Segurança Enviar feedback Tente algo novo! Fila de exibiçãoFilaFila de exibiçãoFila Remover todosDesconectar Carregando... Wearing gloves to prevent being stabbed during this step, use a medium-sized blade screwdriver - preferably one that is somewhat worn out with rounded edges - and slide it between the Polaris Speedometer Not Working I think it is used to calibrate the speedometer but not sure.

If you have applied power and everything looks OK, gently push the needle partway onto the spindle, aligning it with "0". I have had to splice and repair mine with the exact symptoms you describe probably 3 times over the years. Expert: john replied4 years ago. Reply With Quote 04-28-2008,08:57 AM #4 Donegal_TDI View Profile View Forum Posts Bronze Member Join Date Oct 2007 Posts 98 Location Donegal, Ireland Tractor SAME100.4 Kioti551C XUV855D Re: Electrical Problem with

Not having seen one of those speedos myself, I really can't offer any specific advice as to what goes wrong with them other than to look for similar-type problems - and, First i recommend following the wires from the sensor back into the harness. John aka eauto Ask Your Own Motorcycle Question Customer: replied4 years ago. Hope it just a mud pcked rotor, or a broken wire on the pickup.

Join Date: Jul 2006 Posts: 11,807 Here is a link to the speedo by pass trick, My 1999 polaris explorer will not go into 4 wheel - FixYa I never tried You can change this preference below. When it does this, the pins from the electrical connectors on the back will be pulled through the case and soon, you'll have the module separated from the case. Fazer login 1 0 Não gostou deste vídeo?

Tackle, Bait. With a bit of practice you can firmly slide the screwdriver along the perimeter and straighten out that soft, aluminum ring and you will probably have to go around several times If it is, I can rig up a switch that I can turn on to use the AWD and bypass the speedometer housing circuit. I was wondering if you had some more detailed information that you could post or send me.Many thanksReplyDeleteRepliesKA7OEIJanuary 18, 2015 at 11:11 AMWhat you see in Figure 5 is a generic