Click here for menu

Fix Polaris Sportsman Lights Not Working (Solved)

Home > Polaris Sportsman > Polaris Sportsman Lights Not Working

Polaris Sportsman Lights Not Working


After checking those items check the connector on the wiring for the stator coming out of the engine side cover for good connection and damage. Not having seen one of those speedos myself, I really can't offer any specific advice as to what goes wrong with them other than to look for similar-type problems - and, Note that there's no guarantee that it will be as waterproof as it was before since you probably lack the machine required to properly crimp that aluminum ring down so it's vBulletin Security provided by vBSecurity v2.2.2 (Pro) - vBulletin Mods & Addons Copyright © 2016 DragonByte Technologies Ltd. this contact form

It's a bit of a pain, but it's not terribly difficult to do as it is the same procedure as would be followed for replacing the headlight. Thanks Expert: mcatlin replied6 years ago. When it does this, the pins from the electrical connectors on the back will be pulled through the case and soon, you'll have the module separated from the case. After going around several times, applying a bit of twisting and/or prying force, the module will hopefully break loose and gradually come out.

Polaris Sportsman Fuse Box Location

If someone does that a might cure is... I found the inline breakers but they come permanently sealed from the factory and there is no way to change them with blade type fuses. Maybe you have to approve it first perhaps.

  1. Hooked it to the speedometer and got nothing.
  2. Trailers, Toy Haulers, Motorhomes.
  3. This is the most likely component to be damaged and is a transistor with a metal tab.
  4. As you remove the body of the module, they may come out, or they may be (at least temporarily) stuck in place in their own crevice inside the module - but
  5. Once you get 75-90% of the backside of the ring straightened out, you'll be able to pop the ring off the front: Set it aside.

There are also several small light bulbs inside the speedometer that provide backlighting for the display at night and these, too, are protected from high voltage by the 15 volt regulator. This piece has rust on it. Sign in 1 Loading... Polaris Sportsman 500 Speedometer Not Working Sign in 15 Loading...

I purchased another used one they guy said it worked and it does the same thing as my old one did. 2000 Polaris Sportsman 500 Lights Not Working These are: A TIP48 high-voltage NPN power transistor. The two rubber strips for the LCD just sit in place, on edge, in the LCD mount and the LCD goes on top of it.

thanks, steve ReplyDeleteRepliesKA7OEIJune 6, 2015 at 3:08 PMIt sounds as though the regulator components that you replaced failed - perhaps not all of them (the two transistors and the Zener) were

While the instructions below may be useful for the repair of a surface-mount version, please note that because of the differences, you will likely be on your own to do this 2007 Polaris Sportsman 500 Fuse Box Add to Want to watch this again later? BILLSTMAXX 79,965 views 42:23 My Quad is Overheating Where Do I Find The Problem - Duration: 9:04. I didn't have a 1N5245 1/2 watt, 15 volt Zener around, but I did have a 1N4744 Zener which is a somewhat beefier 1 watt version with the same voltage rating,

2000 Polaris Sportsman 500 Lights Not Working

Laying the speedometer face-down on a piece of cloth, remove these four screws: The front faceplate portion will separate from the circuit board. the red with the yellow tracer is the power in. Polaris Sportsman Fuse Box Location vBulletin v3.7.4, Copyright ©2000-2016, Jelsoft Enterprises Ltd. Polaris Sportsman 400 Fuse Location Wearing gloves to prevent being stabbed during this step, use a medium-sized blade screwdriver - preferably one that is somewhat worn out with rounded edges - and slide it between the

Registered Users do not see these ads, So Register, It's Free! #2 (permalink) 12-27-2009, 12:08 AM chuckraduenz Extreme ATV Enthusiast Member #206 Join Date: Feb 2009 Location: eden weblink Sleuthing the source of a SARSAT signal? ► September (2) ► August (2) ► July (1) ► June (2) ► May (3) ► April (1) ► March (3) ► February (1) expertvillage 56,227 views 2:34 2007 Polaris Sportsman Issue - No Juice - Duration: 2:19. Thanks, Top Lower Navigation Polaris ATV Forum > Polaris Model Specific Discussions > Polaris Sportsman headlight problem on sportsman 500 « Previous Thread | Next Thread » Search tags for Polaris Sportsman 500 Wiring Diagram Pdf

DO NOT connect the polarity backwards - even for an instant. the Zener diode has a bit of rust color on the bottom end covering the actual solder. I have a 2001 polaris sportsman 500 h.o. navigate here I bought the ATV used, but there were no indications that any attempt had been made to fix the speedometer.

How to do it Remove the speedometer: The first step is to remove the speedometer from the vehicle. 2004 Polaris Sportsman 400 Wiring Diagram Last time I rode it both of the low beam headlights flickered and then burned out. I think a Factory Polaris Service Manual will help you out alot.......Now and later down the road....

Any input on this?ReplyDeleteRepliesKA7OEIMarch 12, 2015 at 1:18 PMThe speedometer will have a very small amount of resistance when the needle is moved, but it will move *SLOWLY* back to zero

My question is before I replace two bulbs at $ 20 each is could there be another issue? Sign in 102 14 Don't like this video? TY for any and all help i have been given. #6 (permalink) 12-28-2009, 08:07 PM chuckraduenz Extreme ATV Enthusiast Member #206 Join Date: Feb 2009 Location: eden valley 2005 Polaris Sportsman 500 Fuse Box If you have a bench-type power supply capable of 12 volts at about 600 milliamps, you can do some preliminary testing of the speedometer by +12 volts to pin "A" and

When I took this picture I had already replaced the TIP48 and the MPSA42 - but not the Zener diode. Before sealing everything up, carefully remove obvious fingerprints from the LCD (using a cotton swab) and the inside of the face plate as well as the speedometer. If you don't have any of these it will be challenging to get the through-holes cleared to install the replacement components without tearing traces off the board. his comment is here keep in mind im looking off of an 08 500's wire diagram.

Salt & Fresh Water. Please try again later. The circuit breakers on this four wheeler are used instead of fuses. Josh Wiley 1,119 views 1:51 Install Hid Lights On Atv-Quad "How To" - Duration: 6:24.

If this has happened to you, you probably ran it without a good battery: Read on to find out why you should never do that if you can help it! The other two screws are located 1/3rd of the way around, at approximately "10" and "40" MPH. When you replaced the breaker was it all corroded? ReplyDeleteGary DanforthJanuary 13, 2014 at 9:11 AMI have a ?

You have answered all questions before I evean started.DeleteKA7OEIOctober 10, 2016 at 12:54 PMGlad to hear - hopefully you were able to repair your speedometer.DeleteReplyBrent BivensJune 5, 2014 at 8:48 PMGreat Squirt a dab of silicone grease (but not silicone seal!) this in each of the electrical connectors on the back side: This will help prevent ingress of moisture as well as There have been reported instances where the parts have gotten so hot that the solder has melted and that they have simply fallen out: If this is the case with your Jonathan Peoples 4,008 views 2:53 Loading more suggestions...

crashndfail 195,013 views 3:01 DIY Polaris Sportsman ATV No Spark - How to Diagnose and Replace a Pulse Coil Trigger Coil Ignition - Duration: 12:02. Show more Language: English Content location: United States Restricted Mode: Off History Help Loading... then it could be the yellow wire that goes from the switch to the light. Watch QueueQueueWatch QueueQueue Remove allDisconnect Loading...

myquadrepair 42,087 views 9:45 ATV Strobe Light Install (2008 Polaris Sportsman 500 H.O.) - Duration: 1:51. Loading... About Press Copyright Creators Advertise Developers +YouTube Terms Privacy Policy & Safety Send feedback Try something new! These are moisture absorbers and they sit in a slight recess one one side of the case.

While it is likely that the fix - if possible - is similar, not having seen the guts of the newer version, I can't offer specific advice as to its repair.